Small Batches Production Plastic Parts Custom Vacuum Casting Service

1. Introduction

Vacuum casting is a traditional process, and our core value lies in understanding how to combine customer requirements with the creation of master molds, recommending the right materials, and providing the most efficient and competitive solutions.

 2. Parameter

3. Feature and application

Vacuum casting is a traditional manufacturing process used to produce high-quality parts by pouring liquid material into a silicone mold under vacuum conditions. This method is highly effective for creating prototypes and low-volume production parts with great accuracy and fine detail.

Key Features:

· High Accuracy and Detail: Vacuum casting provides excellent replication of fine details from the master model, making it ideal for precise and intricate designs.

· Wide Range of Materials: It supports a variety of materials, including polyurethane resins that mimic ABS, rubber, or silicone, allowing for diverse part properties such as flexibility, hardness, and clarity.

· Smooth Surface Finish: The parts produced typically have a smooth surface finish that closely resembles injection-molded parts, often requiring minimal post-processing.

· Cost-Effective for Low Volume: Vacuum casting is a cost-effective solution for producing small batches of parts without the high tooling costs associated with injection molding.

· Fast Turnaround Time: It offers relatively quick production times compared to other traditional manufacturing methods, making it suitable for rapid prototyping.

Applications:

· Prototyping: Used to produce high-fidelity prototypes that closely resemble final production parts in terms of both appearance and material properties.

· Low-Volume Production: Ideal for small batch production of up to 50 to 100 parts, especially when high-quality, functional prototypes or end-use parts are needed quickly.

· Consumer Products: Vacuum casting is often employed to create components for consumer goods like electronics, automotive parts, and packaging prototypes.

· Medical and Industrial Applications: It is commonly used for producing functional parts in the medical and industrial sectors, where high precision and material flexibility are required.

· Short-Run Manufacturing: Vacuum Casting often used as a bridge manufacturing method before full-scale production, allowing companies to test products with real users before investing in expensive tooling.

Vacuum casting’s ability to produce detailed, accurate, and functional parts with a wide range of material options makes it a versatile solution for prototyping and small-scale production needs.